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Plastic Cap with Rubber Keypad, also be known as P+R Keypad, Rubber Keypad with Plastic Key Cover, Rubber Button with Plastic Key Cap, which improve keypad surface's wear-resist, dust proof and water proof for longer lifespan.
Plastic Cap with Rubber Keypad consist of plastic key cap and silicone pad. Plastic caps usually manufactured by plastic injectionmolding, and the characters are made by laser engraving, screen printing, or overmolding. The silicone pad is made of silicone compression mold and is glued to the plastic key cap.
Plastic Cap with Rubber Keypad Characters usually choose three kinds of methods: Silkscreen Printing, Laser Engraving and Overmolding.
● Silkscreen Printing Characters
Advantages: Cheap; Not easy to fade; Light resistance.
Disadvantages: Can't print gradient color; Only one color can be printed at a time.
● Laser Engraving Characters
Advantages: LED lights are allowed; environmentally friendly.
Disadvantage: More expensive than silkscreen printing.
Front Laser Engraving: Coating colors on the front surface of plastic key caps, then laser engraving characters on the front of it. The sprayed paint is located surface of the key cap, so the laser engraving on the front side.
Back Laser Engraving: Coating colors on the back side of plastic key caps, then laser engraving characters on the back side of it. In this case, the plastic key cap is usually transparent, the surface is not sprayed with any color, and the sprayed paint is located inside the key cap, so it is necessary to laser engraving from the back side of the key cap.
● Overmolding Characters
First make the character part of the key cap, which is the white part as shown in the figure. Then put the white part into the mold and overmolding.
Advantage: Characters are wear resist and almost never wear out.
Disadvantage: Expensive.
Plastic Cap with Rubber Keypad Surface Treatment
PU Coating: Good gloss, strong adhesion.
UV Coating: Scratch-resistant, environmental friendly.
Plastic cap with rubber keypads usually work with tactile switch, metal dome, conductive carbon ink and conductive carbon pill.
Plastic cap with rubber keypad is ubiquitous in the life. Telephone, music equipment, electronic equipment, household appliances, production equipment, remote control, etc. It has aesthetic appearance, good service life and is perfectly fitted with other components.
Advantages:
●Nice aesthetic and backlight effects
●Good touch feeling
●Dust proof and oil proof
●Cost effective for large quantity
●Longer lifespan
Disadvantages:
●Higher tooling cost: Plastic injection mold cost, die-cutting tooling cost, positioning tooling, etc. If PC&PMMA materials are used, the cost of injection molding will be higher due to the requirements for better mold chamber steel and injection molding machine gates.
●Higher costs for manual assembly of plastic key caps and silicone pads.
●Not suitable for small quantity.
Plastic Cap with Rubber Keypad, also be known as P+R Keypad, Rubber Keypad with Plastic Key Cover, Rubber Button with Plastic Key Cap, which improve keypad surface's wear-resist, dust proof and water proof for longer lifespan.
Plastic Cap with Rubber Keypad consist of plastic key cap and silicone pad. Plastic caps usually manufactured by plastic injectionmolding, and the characters are made by laser engraving, screen printing, or overmolding. The silicone pad is made of silicone compression mold and is glued to the plastic key cap.
Plastic Cap with Rubber Keypad Characters usually choose three kinds of methods: Silkscreen Printing, Laser Engraving and Overmolding.
● Silkscreen Printing Characters
Advantages: Cheap; Not easy to fade; Light resistance.
Disadvantages: Can't print gradient color; Only one color can be printed at a time.
● Laser Engraving Characters
Advantages: LED lights are allowed; environmentally friendly.
Disadvantage: More expensive than silkscreen printing.
Front Laser Engraving: Coating colors on the front surface of plastic key caps, then laser engraving characters on the front of it. The sprayed paint is located surface of the key cap, so the laser engraving on the front side.
Back Laser Engraving: Coating colors on the back side of plastic key caps, then laser engraving characters on the back side of it. In this case, the plastic key cap is usually transparent, the surface is not sprayed with any color, and the sprayed paint is located inside the key cap, so it is necessary to laser engraving from the back side of the key cap.
● Overmolding Characters
First make the character part of the key cap, which is the white part as shown in the figure. Then put the white part into the mold and overmolding.
Advantage: Characters are wear resist and almost never wear out.
Disadvantage: Expensive.
Plastic Cap with Rubber Keypad Surface Treatment
PU Coating: Good gloss, strong adhesion.
UV Coating: Scratch-resistant, environmental friendly.
Plastic cap with rubber keypads usually work with tactile switch, metal dome, conductive carbon ink and conductive carbon pill.
Plastic cap with rubber keypad is ubiquitous in the life. Telephone, music equipment, electronic equipment, household appliances, production equipment, remote control, etc. It has aesthetic appearance, good service life and is perfectly fitted with other components.
Advantages:
●Nice aesthetic and backlight effects
●Good touch feeling
●Dust proof and oil proof
●Cost effective for large quantity
●Longer lifespan
Disadvantages:
●Higher tooling cost: Plastic injection mold cost, die-cutting tooling cost, positioning tooling, etc. If PC&PMMA materials are used, the cost of injection molding will be higher due to the requirements for better mold chamber steel and injection molding machine gates.
●Higher costs for manual assembly of plastic key caps and silicone pads.
●Not suitable for small quantity.
Silicone Rubber Keypad | Self Adhesive Gaskets | Rubber Sealing Gasket | Rubber Bellows | Rubber Button | Silicone Keyboard Cover | Membrane Keyboard | Membrane Switches | Remote Control Keyboard | POS Keyboard | Keypad Legends | Conductive Keypad | Keypad Cover | Keypad Feature | Liquid Silicone Rubber | Screen Printing Keyboard | Laser Keyboard | Conductive Metal Pills | Metal Dome | Conductive Button | Carbon Pills | Conductive Printing | Epoxy Coating | PU Coating | Matte Smooth | Color Coating | Plastic Key Cover | Metal Key Cover | Fluorescent keyboard | Molded Keypad | Backlight Keypad | Translucent Keyboard